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Equipment
AWP™ Equipment
Asahi AWP™ 2530 Compact

Processor for flexo plates with max. size 25x30 inch/63,5x76,2 cm 

The new AWP™ 2530 Compact plate processor is Asahi´s smallest AWP™ solution for manual operation. It consists of two units, processor and filtration, controlled by a central CPU. The processor consists of Washer, Exposure, Dryer, Post-Exposure and Finishing sections within one unit. It is designed for operations producing plates in quantities of approximately 300 sqm/year. It consumes 5 litres of water per plate with a bath lifetime of up to 30 plates. The AWP™ 2530 Compact water processor is an environmentally sound solution that drives print forward in balance with the environment.



 

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Asahi AWP™ 2530 Auto

For Flexo Plates with max. size 25x30 inch/63,5x76,2 cm 

The new AWP™ 2530 Auto processor is designed for the emerging demands of packaging operations with a plate volume of up to 1500 sqm / year. The combination of processor and plate technology is engineered to deliver a far greater consistency in plate production than conventional processes and therefore, greater consistency in printing. The AWP™ 2530 Auto processor provides an environmentally sound solution that uses a water and detergent solution within the plate making process.



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Asahi AWP™ 4835 P

For Flexo Plates with max. size 35x48 inch/90x120 cm 

The new AWP™ 4835 P plate processor is designed for the challenging demand of the mid-sized label operation using a plate format of 90 x 120 cm / 35 x 48 inch. The processor is engineered to deliver a sustainable quality output with a fast plate access time. The AWP™ 4835 P water processor reduces use of natural water resources to a minimum, making it an environmentally sound solution for producing flexographic printing plates.



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Asahi AWP™ 1116 PD Plate Processor and Dryer

For Flexo Plates with max. size 42x60 inch/106,7x152,4 cm 

The AWP 1116 PD inline processor and dryer is designed for operations with a high level of productivity. It uses approximately 12 litres of water per square meter with 6% of a washout detergent. The water is re-used in a cycle, underlining Asahi’s philosophy of driving print forward in balance with the environment. 
 

  • The processing temperature is approximately 40°C, resulting in dimensional plate stability and high accuracy.
  • PLC control reduces operator handling for more operator efficiency, and the system is designed for easy maintenance access.
  • A colour touch screen shows the live process flow and component activity for easy tracking.
  • The integrated drying tunnel accelerates the drying process.
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AFP™ Equipment
Evo2 line For Flexo Plates with max. size 25x30 inch/63,5x76,2 cm
Evo2 all-in-one

All in one unit. Dual tank. High UV. Cooled bed. Light Integrator 

Evo2 A is an all-in-one plate processing unit with a separate pre-wash section for digital plates. The unit is a single-pass inline processor with a high power (30mW/cm²) UVA main exposure, light integrator and controlled lamp cooling system. The processor includes a servo drive motor plate transport system for constant washout results plus a volumetric pump for precise polymer solid content control. The four dryer drawers prevent any air leakage to quickly reach desired drying temperature. The UVA-UVC light finisher can run sequentially or simultaneously using optical fibre lamp detection.

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Evo3 line

For Flexo Plates with max. size 35x48 inch/90x120 cm 

Evo3 Processor 

The Evo3 Processor is an incremental processing unit with a pre wash section for digital plates and a separate tank. During the wash-out, the plate moves at a constant speed. An integrated punch system, storage of up to 8 pin bars and a plate holder to prevent plates dropping to the floor are standard features of the system.

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Evo3 Exposure Dryer and Light Finisher

The Evo3 EDLF is a combined system with an exposure unit, four integrated dryer drawers and a light finisher section. The unit is available with manual or automatic lid opening. The exposure section includes a water-circulation-cooled bed system for uniform and constant temperature, and a vacuum system for analogue plates. The UVA exposure lamps reach an output of up to 30 mW/cm². The exposure time is controlled by a light integrator, which can operate either in mJ or in sec. The dryer features an automatic pre-heat option with aautomatic switch-off after the last plate. The light finisher includes an air flow cooling system with sequential or combined UVA-UVC post exposure. UV lamp functioning is monitored by optical fibre lamp detection.

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Evo5 line For Flexo Plates with max. size 47x33 inch/120x160 cm
Evo5 Processor

The Evo5 processor is an incremental processing unit with a pre wash section for digital plates and a separate tank. During the wash-out, the plate moves at a constant speed. An integrated punch system, a storage of up to 8 pin bars and a plate holder to prevent plates dropping to the floor are standard features of the system. The Evo5 Processor is also available as a faster batch processor (BP).

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Evo5 Exposure

The Evo5 Exposure unit comes with a temperature controlled integrated chiller unit with a lamp air cooling system. The clamshell design with a pneumatic lid opener ensures easy handling and prevents accidental closing. The UV light features high output, and consistent, uniform distribution with a light integrator system that automatically compensates for any UV output variation. The unit can operate in either mJ or sec.

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Evo5 LightFinisher+Dryer

The Evo LightFinisher+Dryer consists of two separate units. The dryer features six drawers with separate heating of every two drawers for uniform temperature control. An integrated exhaust system is standard as well as a touch screen for easy operation. The unit features a programmable warm-up option as well as an automatic switch-off after the last plate is produced. The UVA-UVC light finisher includes fibre optic lamp detection and can be stacked on top of the dryer to reduce the overall system footprint.

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APR™ Equipment
Asahi AWF 110 Processing equipments Systems for APR™ Plate Making
AWF 110 E

Laminating/exposing unit 

Lamination/exposure processes for all functions and process sequences of the unit can be input and checked via a programmable controller and visualized on a coloured display. APR™ plates can be laminated to individual thicknesses of 1.7-8.0 mm, with increments of 0.01 mm.

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AWF 110 W

Processor 

The AWF 110 W processing system consists of three sections operating independently of each other. Plate transfer from one module to the next is a manual operation. To ensure trouble-free operation, the plate is fixed to a holding bar, which is connected to the working section in question. It features liquid photopolymer recovery.

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AWF 110 T

Photopolymer supply tank 

To ensure continuous working, there are three supply tanks combined in one unit. Two base photopolymer tanks with a volume of 90 litres each and a capping-photopolymer tank with a volume of 18 litres incorporated in one unit provide sufficient capacity for continuous operation. All photopolymer tanks are equipped with level sensors and a dedicated heater. The base photopolymer tanks are equipped with an agitator.

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Asahi ASF 1216 Processing equipments Systems for APR™ Plate Making
ASF 1216 E

Laminating/exposing unit 

Lamination/exposure processes for all functions and process sequences of the unit can be input and checked via a programmable controller and visualized on a colour display.



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ASF 1216 P

Processor 

The processing system consists of five modules operating independently of each other. Each has a cylinder on which the APR™ plate is clamped. Plate transfer from one module to the next is a manual operation. All functions and sequences are controlled via a freely programmable controller.

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ASF 1216 T

Photopolymer supply tank 

Two liquid base photopolymer tanks with a volume of 200 litres each provide high capacity for continuous working

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Get in contact: info@asahi-photoproducts.com